Super Metal Manufacturing Co.

SUPER METAL MANUFACTURING CO.

We Super Metal Manufacturing Co. { an  iso  9001  :  2008  certified  company  }  based in Mumbai , India since 1965   and is engaged in premier manufacturer importer , exporter , supplier  &  global trading of wide range pipes , tubes , fittings , flanges , fasteners , sheets , coils ,  plates , round bars , hex bars , flats , nut & bolt , angle , channel , structural steel items etc.

We have direct association with the reputed manufacturers holding certifications like iso, ped, api etc.

Backed with the global manufacturer base we supply materials directly from the mills or manufacturing facility to the project site or target destination & thus keep our supplies economical by eliminating the extra cost of import, stocking & then export.

All our shipments are covered with insurance to protect everyone involved.

We are in a capacity to meet requirements of any standard or customized specifications & of any volume.

Keeping in view the ongoing project emergencies we can also arrange ready stock materials through our global stockiest network.

Our products are widely applicable in industries like power , clean energy , nuclear , petrochemicals , oil & gas , off-shore & on-shore , construction , cement , steel , textiles , pharmaceuticals , fertilizers , chemicals , distilleries , sugar, ship building , marine , paper & pulp , dairy , fire  prevention  &  protection etc.

Kindly refer to the attached introduction letter for our product range.

Detail size & dimension range of our products are available on request.

Apart from the available range we are confident to meet any type of customized client / project requirements.

All our products are manufactured & supplied as per all international material standards & dimension specifications like astm, asme, ansi, awwa, api, din, en, iso, bs, jis, is etc.

We supply only quality materials tested from govt approved labs or reputed third party inspection agencies like bv, dnv, lr, tuv, sgs, ibr etc.

We take this opportunity with immense pleasure to introduce ourselves as one of the leading stockiest and suppliers of Tubes in Titanium Grade 1, 2 & 5, Monel 400 & K-500, Nickel 200 & 201, Hastelloy ‘B’, ‘C’ & C-22, Alloy 20, Alloy 904L, Duplex Stainless Steel, Super Duplex Stainless Steel , Inconel 600 & 800 & Cupro-Nickel etc.

We also have special category materials such as Beryllium Copper , Niobium , Tantalum , Nickel Nichrome , Nimonic , NiSilver , CuNi , AB1&2 , Tungsten Mn , Al Zr , PB Nickel Alloy , Grade 630 (17-4PH), 32205 (2205) & Grade-446.  All the above materials can be supplied in the form of Rounds, Bars, Flats, Pattas, Circles, Hexagonal ,  Sheets & Plates.

Our other range of materials include, Stainless Steel Seamless / ERW Pipes, Sheets, Perforated Sheets, Plates, Circles, Rods, Wire, Wire-Mesh, Flats Angles, Channels etc. of Grades TP-304, 304L, 316, 316L, 321, 309, 309S,

SUPER METAL MANUFACTURING CO. was formed in the year 1965. In the past 50 years of business terms, SUPER METAL MANUFACTURING CO. has made a vertical growth and now its operating through out the country and our clientele also spreads globally.

Foreword

This Reference Book Has been complied to provide our customers with as complete a picture as possible of the wide variety of Steel, Aluminum, Stainless Steel, Brass, Copper, Nickel, Chain and associated products, and Aircraft Alloys which we carry in stock and the pre-processing services which we are equipped to provide. Most items listed are normally available for immediate shipment. Our experienced personnel and modern distribution plants ensure efficient handling and rapid shipment of orders. For ready reference we have included technical information relating to the various products. Bulletin which we have available on request give more detailed information on certain products. Our staff is available to help with your technical problems and we welcome your inquiries. We have been serving industry with quality

Priorities :

• Guaranteed Quality.
• Adherence to delivery Schedule.
• Competitive Price.

Exemplary Service.

SUPER  METAL MANUFACTURING CO.  has a committed man power strength drawn from reputed organization those are ready to serve 24*7.

Maintaining long term relation is our ultimate goal. A satisfied customer is our valuable asset.

PRODUCTS 

Large Diameter pipes:

• Stainless Steel Pipe (welded) 1” NB to 40” NB. In schedule-5, schedule 10,

Schedule20, schedule40 and also special wall thickness is formed on 800 M.

6. Press Brakes Hydraulic Press in length upto 6.0 to 7.0 meters. This section

Produces S. S. Pipes (Welded) as per ASTM A – 358 by TIG welding and filler materials is used.

• The large diameter pipe is then sized & straightened to meetovality and

dimensional requirements of the applicable specifications. Testing, according to specifications, is                                          then performed by either X-ray or Hydrostatic method.

Final marking to size, grade & specifications is done prior to final visual inspection before               dispatch.

• Chemical, physical and hydrostatic tests are done regularly since input raw materials are taken into the factory and during processing till dispatching of the finished product.

Pipes & Tubes:

• Stainless Steel: ASTM A312 TP 304 / 304L / 304H / 316 / 316L / 317/ 317L / 321 /310 / 347 / 904L ETC.
• Carbon Steel: ASTM A53 GR. B / A 106 GR. B / API 5L GRADE B / API 5LGR. X42 / 46 / 52 / 56 / 60 / 70 / A333 GR. 6
• Alloy steel: ASTM A335 GR. P1 / P5 / P9 / P11 / P22 / P91 /
• Others: Monel, Nickel, Inconel, Hastalloy, Copper, Brass, Bronze, Titanium, Tantalum, Bismuth, Aluminium, High, Speed Steel, Zinc, lead, Incoloy-600H etc.
• Size: upto 24”NB (Seamless & Welded) Wall Thickness: Schedule 5S to Schedule XXS.

All these materials are available in NB size as well as 0d size in all grades.

We can also arrange pipes and tubes as per the customers requirements, which is other than the standard  sizes.

Sheets, Plates & Coils:

• Material Grade : Stainless Steel, Nickel Alloy, Carbon Steel, Pressure Vessel Steel, Marin Construction Steel, Abrasion Resistant Steel Alloy Steel, Other Ferrous & Non-Ferrous metals etc.
• Types: Sheet, Plates, Strips, Round Bars, Wires Channel, etc. We are direct importers of sheets, Plates and Coils in all sizes and qualities in Stainless steel from the BEST manufacturers to give you the Ultimate in Quality. Also requirements of Copper, Brass, & MS qualities can be met at ease.

Other Items:

• Stainless Steel:-Rods / Flats / Pipe / Sheets / Coil Aluminium, Tubes, Angles, Channels, Rods,

Flats, Sheets, and strips available in various sizes.

Forged Fittings:

• Stainless Steel: ASTM A182 F304 / 304L / 304H / 316 / 316L / 317 / 317L / 321 / 310 / 347 / 904L etc.
• Carbon Steel: ASTM A105 / A 694F 42 / 46 / 52 / 56 / 60 / 65 / 70 / A 350 LF3 / A350 LF 2, etc.
• Alloy Steel: ASTM A 182 F1 / F5 / F9 / F11 / F22 / F91 etc.
• Others: Monel, Nickel, Inconel, Hastalloy, Copper, Bronze, Titanium, Tantalum, Bismuth, Aluminium, High Speed Steel, Zinc etc.
• Types: Elbow, Tee, Union, Cross, Coupling, Cap, Bushing, Plug, Swage Nipple, Welding, Boss Hexagon Nipple, Hexagon Nut, Hose, Nipple, Bend, Adapter, Insert, Weldolet, Elbowlet, Sockolet, Thredolet, Nipolet, Letrolet etc.
• Size: 1/8” NB to 4” NB. (Socketweld & Threaded)

Class: 2000#, 3000#, 6000#, 9000# etc.

Flanges:

• Stainless Steel:- ASTM A182 F304 / 304L / 304H / 316 / 316L / 317/ 317L / 321 / 310 / 347 / 904L etc.
• Carbon Steel:- ASTM A105 / A694 F42 / 46 / 52 / 56 / 60 / 65 / 70 / A 350 LF3 / A 350 LF2 , etc.
• Alloy Steel: ASTM A 182 F1 / F5 / F9 / F11 / F22 / F91 etc.
• Others: Monel, Nickel, Inconel, Hastalloy, Copper, Brass, Bronze, Titanium, Tantalum, Bismuth, Aluminium, High Speed Steel, Zinc, Lead, etc.
• Types:- Weldneck, Slipon, Blind, Socket Weld, Lap, Joint, Spectacles, Ring Joint, Oriface, Long Weldneck, Deck Flange etc.
• Size:- 1/2” NB TO 24” NB.
• Class:- 150#, 300#, 400#, 600#, 900#, 1500#, & 2500#, Din Stand & Plate Flange BS – 10 Table D, E, F, H, J, K, etc.

Buttweld  Fittings:

• Stainless Steel: ASTM A403 F304 / 304L / 304H / 316 / 316L / 317 / 317L / 321 / 310 / 347 / 904L etc.
• Carbon Steel:- ASTM A234 WPB / A420 WPL3 / A420 WPL6 MSS-SP- 75 WPHY 42 / 46 / 52 / 56 / 60 / 65 / 70
• Alloys Steel:-ASTM A234 WP1 / WP5 / WP9 / WP11 / WP22 / WP91 etc.
• Others: Monel, Nickel, Inconel, Hastalloy, Copper, Brass, Bronze, Titanium, Tantalum, Bismuth, Aluminium, High Speed Steel, Zinc, Lead, etc.
• Types:- Elbow, Tee, Reducer, Retuen, Bends, Stub-Ends, Cap, Collar, Cross, Insert etc.
• Size:- 1/4” NB TO 32” NB. (Seamless & Welded)
• Wall Thickness:- Schedule 55 To Schedule XXS.

NICKEL 200

Commercially pure (99.6%) wrought nickel with good mechanical properties and resistance to a range of corrosive media. Good thermal, electrical and magnetostrictive properties. Used for variety of processing equipment, particularly to maintain product purity in handling foods, synthetic fibers and alkalies. Standard products forms are round, flats, pipe, tube, plate, sheet, forging stock, strip and wire.

NICKEL 201

Commercially pure (99.6%) wrought nickel essentially the same as Nickel 200 but with a lower carbon content to prevent embrittlement by integranular carbon temperatures over 600 of (3015oC). Lower carbon content also reduces hardness making Nickel 201 particularly suitable for cold-formed items. Standard product forms are round, flats, pipe, tube, plate, sheet, forging stock, Strip and wire.

MONEL ALLOY 400

A nickel-copper alloy with high strength and excellent corrosion resistance in a range of media including sea water hydrofluoric, chemical and hydrocarbon processing equipment, valves, pumps, shafts, fitting, fasteners and heat exchangers. Standard product forms are round, hexagon, flats, forging stock, pipe, tube, plate, sheet, strip and wire.

MONEL ALLOY K-500

Corrision-hardenable nickel-copper alloy that combines on resistance of Monel alloy 400 with greater hardness. It also has low permeability and is to under -150°F (-101°C). Used for pump shafts, and value instruments, doctor blades and scrapers, trim, fasteners, and marine propeller shafts. Product forms are round, hexagon, flats, forging tube, plate, sheet, strip and wire.

INCONEL ALLOY 600

A nickel-chromium alloy with good oxidation resistance at high temperatures and resistance to chloride-ion stress corrosion cracking corrosion by high-purity water and causing corrosion. Used for furnace components, in chemical and food processing, in nuclear engineering and for sparking electrodes. Standard product forms are round, hexagon, extruded section, flats, forging stock, pipe, tube, plate, sheet, strip and wire.

INCONEL ALLOY 601

A nickel-chromium alloy with an addition of aluminum for out standing resistance to oxidation and other forms of high temperature corrosion. It also has high mechanical properties at elevated temperatures. Used for industrial furnaces; heat-treating equipment such as baskets, muffles and retorts; petrochemical and other process equipment; and gas-turbine components. Standard product forms are round, flats, forging stock, pipe, tube, plate, sheet, strip and wire.

INCONEL ALLOY 625

A nickel-chromium-molybdenum alloy with an addition of niobium that acts with the molybdenum to stiffen the alloy’s matrix and thereby provide high strength without a strengthening heat treatment. The alloy resists a wide range of severely corrosive environments and is especially resistant to pitting and crevice corosion. Used in chemical processing, aerospace and marine engineering, pollution control equipment and nuclear reactor. Standard product froms are round, flats, forging stock, extruded section, pipe, tube, plate, sheet, strip and wire.

INCOLOY ALLOY 825

A nickel-chromium alloy with additions of molybdenum and copper. It has excellent resistance to both reducing and oxidizing acids to stress corrosion cracking and to localized attack such as pitting arocrevice corrosion. The alloy is especially resistant to sulfuric and phosphoric acids. Used for chemical processing, pollution-control equipment, oil and gas well piping, nuclear fuel reprocessing, acid production and pickling equipment. Standard product forms are round, flats, forging stock, pipe, tube, plate, sheet, strip and wire.

INCOLOY ALLOY 800

A nickel-iron-chromium alloy with good strength and excellent resistance to oxidation and carburization in high temperature atmospheres. It also resists corrosion by many aqueous environments. The alloy maintains a stable, austenitic structure during prolonged exposure to high temperatures. Used for process piping, heat exchangers, carburizing equipment heating-element sheathing, and nuclear steam-generator tubing. Standard product forms are round, flats, forging stock, pipe, tube, plate, strip and wire.

INCOLOY ALLOY 800HT

A nickel-iron-chromium alloy having the same basic composition as INCOLOY alloy 800 but with significantly jigher creep-rupture strength. The higher strength results from close control of the carbon, aluminium and titanium contents in conjunction with a higher-temperature anneal. Used in chemical and petrochemical processing in power plants for super heater and reheater tubing in industrial furncaces and for heat-treating equipment, Standard product forms are round, flats, forging stock, pipe, tube, plate, strip and wire.

HASTALLOY C 22

(UNS N06022; W. Nr. 2,4602; NiCr21Mo14W) is a fully austenitic advanced temperatures. This alloy provides exceptional resistance to general corrosion, pitting, crevice corrosion, chemical/petrochemical processing, pollution control (flue gas desulfurization), power, marine, pulp and paper processing, and waste disposal industries. Used in pollution control, chemical processing pulp and paper production and waste treatment standard product forms are round, forging stock, tube, pipe, plate, sheet, strip and wire.

HASTALLOY C-276

A nickel-molyoaenum-chromium alloy with an addition of tungsten having excellent corrosion resistance in a wide range of severe environments. The high molybdenum content makes the alloy especially resistant to pitting and crevice corrosion. The low carbon content minimizes carbide precipitation during welding to maintain corrosion resistance in as welded structures. Used in pollution control, chemical processing pulp and paper production and waste treatment standard product forms are round, forging stock, tube, pipe, plate, sheet, strip and wire.

SMO – 254

Avesta Sheffield 254 SMO is an austenitic stainless steel which due to its high molybdenum content possesses very high resistance to pitting and crevice corrosion. The steel grade was developed by Avesta Sheffield for use in halide-containing environments such as seawater. 254 SMO also shows good resistance to uniform corrosion and, especially in acids containing halides, this steel grade is superior to conventional stainless steels.

254 SMO is registered trademark of Avesta Sheffield AB.

The high levels of molybdenum in particular but also of chromium and nitrogen endow 254 SMO with extremely good resistance to pitting and crevice corrosion. The addition of copper provides improved resistance in certain acids. Furthermore, due to its relatively high nickel content in combination with the high levels of chromium and molybdenum 254 SMO possesses good resistance to stress corrosion cracking.

ALLOY – 904L

904L is a non-stabilised low carbon high alloy austenitic stainless steel. The addition of copper to this grade gives it greatly improved resistance to strong reducing acids, particularly sulphuric acid. It is also highly resistant to chloride attack – both pitting / crevice corrosion and stress corrosion cracking.

ALLOY – 20

Alloy 20 is one of the so-called “super” stainless steels that was designed for maximum resistance to acid attack. It’s nickel, chromium, molybdenum and copper content contribute to its overall resistance to chlorideon stress corrosion cracking and general pitting attack. The alloy is stabilized with columbium to minimize carbide precipitation during welding. It has good mechanical properties and can be fabricated with comparative ease. Although the alloy was designed for use in sulfuric acid related industries, it finds wide usage throughout the chemical processing industry. It also is used for processing pharmaceuticals, food, gasonline, solvents, plastics, explosives, synthetic fibres and many other products.

STAINLESS STEEL 304

The most popular stainless steel has an economic balance of alloying elements to ensure its good cold formability, corrosion resistance, toughness and good mechanical properties with no excessive work-hardening. It performs well in unpolluted atmosphere but can tarnish or lightly rust in damp atmospheres around some industrial and on/offshore locations. The steel has been used extensively for potable water tubing and in fresh feedwater systems where precautions are taken to avoid crevice attack under deposits, etc. performance in aerated seawater is not good without adequate galvanic or cathodic protection. Stability and toughness at cryogenic temperatures is high.

STAINLESS STEEL 304H

TP 304H with guaranteed carbon content of min. 0,04% which gives a better creep resistance. Similar oxidation resistance to TP 304. Main applications: Heat exchangers, chemical and petrochemical furnaces.

STAINLESS STEEL 304L

Low carbon version of TP 304 guaranteed no creep resistance above 500 C. good high temperature oxidation resistance up to 900°C. General corrosion characteristics are similar to TP 304. Stability and toughness at cryogenic temperatures is high. Main applications: Pipe and heat exchanger tubes in chemical, petrochemical and food industries.

STAINLESS STEEL 316

This is one of the family of 17% CR 12-13% Ni steels containing Mo of 2,0-2,4% stabilized with Ti which minimizes chromium carbide precipitation and improves resistance to intergranular corrosion. In the damp industrial or coastal atmospheres of Europe, they.

STAINLESS STEEL 316L

These grades belong to the family of 17% Cr 12-13% Ni steels containing 2,0.3,0%Mo. This standard grade is used where specific attributes of other members of the family are not necessary – eg. no likehood of intercrystalline corrosion caused by wedding. Special for TP 316L, low carbon content, minimizes chromium carbide precipitation and improves resistance to intercrystalline corrosion. After TP 304/304L type steels, these TP 316/316/L grades are the most widely used austenitics. Good high temperature oxidation resistance upto 900°C. In the damp industrial or onshore atmospheres of Europe, they perform better than TP 304/304L and ferritic grades. In low temperature seawater they offer limited resistance to pitting but are susceptible to crevice attack. Their short and long time properties at elevated temperatures are also superior to those of comparable TP 304/304L grades. Main application: Pipe and heat exchanger tubes in chemical and petrochemical plant, in boilers and food industry.

STAINLESS STEEL 316H

This grade with guaranteed carbon content of min. 0,04% enhances strength at elevated temperatures. Similar oxidation resistance to TP 316. Main applications: heat exchangers, furnaces, chemical and petrochemical plant.

STAINLESS STEEL 321

High carbon steel prone more to intercrystalline attack in weld zones and slower cooling sections. These steel avoids such attacks through its stabilization with Ti. The corrosion behavior of this alloy in natural environments is very similar to the TP 304/304L alloys. Architecturally, it may not be adequate for near-industrial or onshore locations in Europe. Satisfactory in many low-chloride water, it is prone to pitting or crevice corrosion in seawater. Water treatment, galvanic protection and deaeration can influence the performance.

STAINLESS STEEL 321 H

This is the high carbon version of TP 321 which ensures great creep resistance. Behaves much the same as TP 321 in oxidation resistance. Main applications: heat exchangers, furnaces, boilers in chemical and petrochemical plant.

UNS S31803

A widely used duplex steel combining high strength and corrosion resistance in various organic acids, unorganic acids, aggressive coolingwaters and hydrous H₂S/NaCl mixtures. With a near equal mix of austenite and ferrite, they give yield strength 30% higher and tensile strengths marginally higher than comparable nitrogen-containing austenitics. High resistance to general corrosion and specifically to pitting and crevice corrosion. Their resistance to stress-corrosion cracking in neutral chlorides is superior to that of the austenities. In high chloride acidic or moderately sour environments where hydrogen or sulphide stress cracking is more likely, higher alloyed austenitics need also to be considered. Impact values are high and transition temperatures of base materials vary around 50°C. However, the proportion and orientation of ferrite in welds and base materials may significantly affect toughness at subzero temperatures. Exposures to moderate and high temperatures and less rapid cooling may cause embrittlement.

UNS S32760   

UNS S32760 (TSD2507) is a super ferritic-austenitic grade with high mechanical properties and superior corrosion resistance. Besides the ferritic-austemitic structure, TSD2507 has an excellent resistance to pitting and crevice corrosion and is therefore particularly suitable for sea water applications and for process systems on offshore platforms, respectively in all situations where there is a risk of stress corrosion. The high tensile properties are twice comparing with TP 316 L stainless steel. The service range is between -50°C up to  +275°C. More detailed informations about this particular grade are described in our TDS 2507 data sheet.

 QUALITY CONTROL:

RAW MATERIAL TESTING:

All the material used for manufacturing of fittings and other fabrication jobs are tested for chemical & mechanical properties. The results are confirmed to meet original material requirement before processing. We are using measuring equipments calibrated by Govt. approved calibration agencies.

DIMENSIONAL INSPECTION :

All type of flanges and fitting are checked for dimensional accuracy from raw material stage to in process & final product delivery by using calibrated measuring instruments.

MATERIAL TRACEABILITY:

All the material used for manufacturing of fitting, valves and other fabrication jobs are identified & fully traceable from raw material stage to final product.

HYDRO TEST UP TO I 5000 PSI:

All type of fitting are tested at a specified static pressure for a predetermined period for no leakage.

QUALITY POLICY:

SUPER METAL MANUFACTURING continually improves the effectiveness of the quality management system (QMS) and sets quality objectives and work plans. Moreover, SUPER METAL MANUFACTURING is committed to upgrade the capabilities of its technical and administrative staff through formal training and continuous technical quality awareness.

We have achieved the high quality through the professional competence of the personnel, high working motivation and a service minded attitude. Every single employee of SUPER METAL MANUFACTURING is responsible for the quality of his/her work.

All SUPER METAL MANUFACTURING products are tested in accordance to internationally recognized standards or our own more stringent internal test procedures, which is developed considering the harsh field conditions. In addition to this we also offer specific testing to our client’s requirement.

We are registered with many renowned govt. & public sector companies including BARC, NPC. We can provide test certificates from govt. approved laboratory or manufacturers T.C. we also agree with third party inspection of Goods With Lab Entities Such As: M/s. UHDE, EIL, LLOYDS, TATA, PDIL, HGC, SIMON, CARVES, DAVY POWERGAS, ICB, INTENG, BAXCOUNSEL, BUREAU VERITAS.

INNOVATION

http://www.tg-manufacturing.com/   ( COPIED FROM THIS SIDE )

Super Metal Manufacturing Co. is a Indian-based metal products manufacturing company focused on utilizing modern technology, advanced manufacturing design, and a skilled group of trained associates to offer world-class metal products to a variety of industries around the globe.

Our dedication to “manufacturing the future” is what keeps us ahead in innovation, service, and our ability to provide quality metal parts to our customers. Contact us today for a free quote!

Super Metal Manufacturing Co. continuously strives to be the most diverse process-capable, metal products manufacturing company, not only in India, but throughout the entire metal products manufacturing industry.

Our clients have come to expect the kind of one-on-one service they would normally receive from smaller metal part suppliers, while knowing that they can count on our diverse array of metalworking capabilities and skilled staff to handle any job, of any size or complexity.

In short, our clients come to us for our wide range of metal ferrous & non-ferrous capabilities, and they stay with us because of our individualized service & innovation through every step of their metal product’s manufacturing cycle.