Copper Mould Tube & Plate
We specially in supplying Copper Mould Tube, Crystallizing equipment of continuous casters, Mould cooling jacket, Repair of Metallurgical Copper Mould Tube, etc.
Equipments & Spare parts for Continuous Casting Machine.
- Copper mould tube( square, rectangle and round )
- Crystallizing equipment of continuous casters
- Mould cooling jacket.
- repair of copper tube moulds
The copper alloys chosen for the moulds must maintain their physical properties at the operating temperatures of the continuous casting process.
The temperature gradation from the inner wall of the mould to the outside face of the mould can cause serious distortion problems, and Metallurgical Copper Mould Tube is imperative that the correct alloy is chosen for the various operating conditions.
Square Copper mould tube STANDARD MATERIALS
Phosphorus de-oxidised copper
This alloy has been proven to be excellent for the manufacture of moulds in the continuous casting of billets. The main composition of this alloy are Cu +Ag 99.90min, P0.0015 / 0.040.
Copper -Silver alloy
The addition of a small amount of silver, whilst not increasing the melting point of copper, does increase the recrystallisation temperature by almost 100℃, and also helps to give better thermal conductivity at the operating temperatures.
This alloy is normally used in moulds for the continuous casting of blooms and slabs .In this case, the moulds are much thicker than in the billet moulds, and the moulds temperature can be higher. The main composition of this alloy are Cu+Ag99.90 min. Ag 0.08 / 0.12 O 0.004 / 0.012.
The continuous casting of molten steel into billets, blooms and slab products, has been highly refined over the years into an extremely sophisticated system. The continuous casting process is expected to produce metallurgically sound products at the lower possible cost, and this is being achieved in many steelworks throughout the world.
Copper moulds have played an important role in the development of the continuous casting process. Their funcition is to receive the molten steel and to allow rapid heat transfer from the steel to the cooling water to enable quick solidification.
The mould must exhibit excellent thermal conductivity, be resistant for thermal erosion ,and be resistant to distortion from thermal stress. So far only copper and a few copper alloys meet the above conditions, both economically and technically.
Mould cooling jacket supplier SOLIDIFICATION
The rate of solidification in the continuous casting process dictates the speed of production. The molten steel, which is in contact with the inner faces of the copper mould, starts to sllidify as rapidly as the heat is extracted, forming a shell. The shell increases in thickness as more heat is extracted, and eventually total solidfication is achieved. the process is similar to the solidification of ingots in ingot moulds. In continuous casting, the whole process is speeded up, with the aim to produce and homogeneous shell growth. Consequently, the mould is an important part of the continuous casting process, and the manufactured quality of the mould plays and important role in their length of life.
INNER SURFACE COATINGS
Over the years, Metallurgists and Engineers have been working together to develop better continuous casting moulds. The steel companies require a more economical mould which will give a longer service life. Surface coating of the inner walls of the mould has given the best results to date. Coatings available are Chromium and Nickel plating. Also, a combination of the two give good results on slab casting.
SPECIFICATIONS OF COPPER MOULD
Square 60 x 60 – 350 x 350 (mm)
Rectangle 120 x 160 – 180 x 300 (mm)
Diameter 100-400 (mm)
Size(mm): 90×90, 100×100, 110×110, 115×115, 120×120
130×130, 135×135, 140×140, 143×143, 150×150
155×155, 160×160, 165×165, 175×175, 180×180
200×200, 220×220, 100×170, 100×173, 130×240
150×200, 150×210, 150×220, 160×200, 160×220
150×225, 160×235, 165×225, 175×225, 180×220
200×240, 240×240, 235×235
Radius(mm): 4000, 5000, 5250, 6000, 7000, 7500, 8000, 9000, 10250, 10300, 11000, 12000
Length(mm): 700, 750, 780, 790, 800, 810, 812, 850, 900, 1000
IBC GROUP is dedicated to transforming various metal materials all over the world, through the process of coils, steel sheet, steel pipe, wire, profile,Alloy steel, all variety of metal products to the construction and wide manufacture industry. Meanwhile, because maintain long term friendly business relationship with clients. Enjoy solid trust from our regular clients, already working one-stopstation service in other construction related products Such as metal process equipment .All Enjoy highly comments from our customers.Look forward the chance to develop together.
Since 1976 Ecor represents an important point of reference for thousands of workers in the distribution of products in stainless steel . The company has always focused on customer satisfaction through timely service and quality . The strengths, through which we can achieve this, consist of: • a full range of stainless steel items in stock • a highly trained team of sales engineers are able to meet the most varied demands of the customer • a modern automated warehouse and cutting-edge high-tech • a local distribution network and managed primarily with equity .
We are leading ASTM A335/ASME SA335 P12 Alloy Steel Pipe suppliers in India, P12 Seamless Ferritic Alloy-Steel Pipe, ASME SA335 Grade P12 Alloy Steel Seamless Pipe, also stock P12 Boiler Pipe/ Tube, P12 Heat exchanger Tubes & P12 superheater tubes suppliers, ASTM A335 Gr P12, P12 material, A335 Chrome Moly Alloy Pipe Gr. P12, Alloy Steel P12 Seamless Pipes, ASTM A335 Gr P12 Pipes , ASTM A335 Gr P12 Pipes Manufacturer, ASTM A335 p12 pipe
Nitron Alloys Overseas
ADDRESS :65/73, Habib Building, 3rd Floor, Office NO:- 41, 2nd Panjrapole Lane, C.P Tank Road, Mumbai
EMAIL : exports@nitronalloys.com
PHONE : +91 22 66394868
MOBILE : +91 9819903231
CONTACT PERSON : Akshay Jain(Export Department)
MODERN TUBE INDUSTRIES LTD was established on July, 2006 with registered capital of 1 Crore, which has now increase to 25 Crore Its works is situated in Ramangamdi Village, Vadodara City(Gujarat), which is in the vicinity of the capital of Gujarat that is Gandhinagar, It enjoys beautiful environment and convenient transportation it is only 23 Kms from Sayaji Airport and 25 Kms from Vadodara Railway Station, 350 Kms from Mumbai..
We are an ISO 9001:2008 Certified Company engaged in manufacturing of Stainless Steel, Seamless/Welded, Tubes, U-tubes and Pipes. We are the regular suppliers to various industries Like Chemicals, Pharmaceuticals, Petrochemicals, Power, Dairy, Oil Processing units, Refineries, Synthetic Fiber, Sugar, Paper & Rayon, Fertilizers, Nuclear, Aerospace etc….
MODERN TUBE INDUSTRIES LTD. are poised to grow beyond Its extent and would stride towards the promising future.
Positive response to the advanced and diversified needs of customers.
Introduction of our unique new products to create additional demand for Stainless steel tubes/pipes.
Expansion of our overseas business in the pursuit of growth and development of MODERN group for the bright future.
We would recognize that it is equally important for us to accomplish the following actionable improvements on day-to-day assignments gradually and steadily.
Improvement in competition with reasonable cost effectiveness.
Achievement of a quality upgradation to satisfy customers.
Improvement in every employee’s work environment to accept the challenge; whereby to meet the target.
AZ Steel is an AZ Group enterprise based in Marano Vicentino in the province of Vicenza, in north-east Italy. The plant at Marano Vicentino covers an area of 3,000 m2 dedicating to production, 1,000 m2 to warehouse storage and 400 m2 to offices and the quality laboratories
A 500m2 sales and logistics department in Bologna c/o Giò Steel S.r.l.
A sales and logistics department in Munich, Germany Stabtec GmbH
A representative in Lahore, Pakistan
A vast network of small and medium-sized enterprises in the area between Vicenza and Padua
An export share of roughly 85%
A young team composed of 36 persons
As one of leading stainless steel pipe suppliers fittings flanges supplier manufacturers in china,304L 304 stainless steel pipe with amazing price
Kcm Special Steel Co., Ltd we are Manufacturer of 304 Stainless Steel Pipe and Tube and Fittings ( elbow, tee, Reducer, Cap, Cross, Flange ) in China wenzhou city
1. Material: 304, 304L Stainless Steel Welded and Seamless Pipe Supplier Manufacturer
2. Product specification: OD 2 – 1600mm x WT0.8 – 60 mm Square & rectangular.
3. Executive standard: Astm A312m, Astm A269, Astm A213, Astm A790, Astm A789, Astm A815, ANsi B16.9, Ansi B16.28, ANSI B16.11, Jis B2311, Jis B2312, Jis B2313, Din2605, Din 2606, Din 2615, Astm A511, Astm A554, Jis G3463, Jis3446, Jis3448, Jis3459, Din17456, Din17458, Din2462, GB14975, Gb14976, Gb13296
We also have large qty of ready stock, it can support ur urgent project.
The Steel Public Company Limited, formerly Thai Yuan Metal Public Company Limited, is a Thailand-based company engaged in the sales and transformation of hot-rolled coils and sheets and structural steels. The Companys products are hot-rolled flat products, long products and other steel products. The Companys hot-rolled structural steels include H-Beams, I-Beams, wide flanges, steel bars, steel channel bars, steel channels and steel flat bars. Its cold-formed products include steel channel bars, steel angle bars, rip c-channels and steel pipes. The Company is also engaged in operating coil service center, which offers slitting coils, cutting sheets, flat bars, steel pipes, C-Channel and other related steel products. Its subsidiaries include Thai Yuan Logistics Company Limited and T.Y.K. Industry Company Limited.
Maharashtra Seamless Limited is an India-based company engaged in manufacturing seamless steel pipes and tubes in India. The Company also manufactures coated pipes and electric resistance welded (ERW) pipes along with the seamless pipes. The Company has two segments: steel pipes and tubes, and power- electricity. The Companys product range caters to application areas like oil and gas sector, hydrocarbon industry, boilers and heat exchangers, automotive, bearing and general engineering industries. The Companys two wholly owned subsidiaries include Maharashtra Seamless (Singapore) Pte Ltd, Singapore and Maharashtra Seamless Finance Ltd.
Ratnamani Metals & Tubes Ltd. ventures in manufacturing Tubes & Pipes in Stainless Steel/Exotic material and also Carbon Steel Pipes, in wide size ranges, for wide spectrum of applications. Incorporated in the year 1983, the company is based in Gujarat.
Metallica Metals India is a proactive organisation engaged in supplying of quality products that meet and exceed customers’ specific requirements and thus ensure complete satisfaction. We are primarily engaged in Manufacturers and Stockist of Flanges in all material Like Stainless Steel, Nickel Alloy, Hasteloy, Inconel, Incoloy and many.
Burwill Holdings Limited (Burwill) is an investment holding company. The principal activities of the Company are steel trading, steel processing, and mineral resources exploration and development. Burwill operates through three segments: steel trading, steel processing and mineral resources. The Company’s steel trading segment is involved in international steel trading. The steel processing segment consists of Burwill’s steel processing operations, which are conducted through various subsidiaries, including Burwill Steel Pipes Limited and Dongguan Hingwah Metals Factory Limited. The mineral resources segment includes its investments in various mineral resource companies. The Company has assets, such as mining rights and properties at the Shandong Magnetite Iron Ore Mine. Burwill also holds an approximate 70.12% interest in Tai Xin Minerals Limited. The Company also owns a shipping company to handle shipments of Burwill’s steel trading.
Started by Mr. N.R. Munot in the year 1985 with a vision to provide best of the quality products, the company has been a leader in the fasteners market since then. Our promoter’s visionary guidance and dedicated support from our team of professional assists us to successfully manufacture these products as per different standard, material options specifications.
ASIAD STEELS manufactures and Exports stainless and super alloy bolting which includes:
Hex bolt, Hex Nuts, Stud bolts, Threaded Bars, Washers, Hex plugs etc. as per standards ASTM, ASME, DIN and UNI. The application industries are oil and Gas, Chemical, Petrochemical, Power and Energy and Marine industries(On Shore/ Offshore). These Material are being supplied to Domestic Market and Overseas Countries Like: UAE, QATAR, OMAN, SAUDI ARABIA, KUWAIT, BAHRAIN, IRAN, ITALY, FRANCE, U.K., SOUTH-AFRICA, AUSTRALIA, PANAMA, U.S.A. etc.
The Company OLIMPIACCIAI has always been on the market of Turin, Piedmont and Northern Italy.
Thanks to the excellent quality of its workmanship, the company is consolidating its presence both nationally and internationally for the trade of steels and metals available in stock , tailored and delivered to your door within 24 hours.
Machinery and qualified personnel allow the company to implement cuts to perfection, with immediate availability of slabs and plates.
Ceramic lined pipe is made through the self-propagating high-temperature synthesis (SHS) technique.
Self-propagating High-temperature Synthetic process
Self-propagating high-temperature synthesis (SHS) is used to describe a process in which the initial reagents (usual powders), when ignited, spontaneously transforms into products due to the exothermic heat of reaction.
The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features like abrasion resistant, heat resistant, and corrosion-resistant material for use in the fields of power generation, metallurgy, mining, and chemical industry, etc. It has many advantages over steel pipes, cast stone pipes, and steel-plastic compound pipes.
Usage of Ceramic Lined pipe
The ceramic-lined pipe transportation has been widely used in the industries of electric power, metallurgy, coal, petroleum, chemical engineering, building materials, mechanism, and so on.
The ceramic lined elbow throughout the power, metallurgy, coal, petroleum, chemical, building materials, machinery, and other industries, and high-speed development. When lining the wear-resistant ceramic elbow to deliver high grinding material (such as ash, coal, ore powder, etc.), there is a lining of wear-resistant ceramic elbow wear fast, especially the elbow Wear faster. When lining a ceramic-lined elbow to deliver a highly corrosive gas, liquid or solid, there is a problem that the lined wear-resistant ceramic elbow is corroded and is quickly damaged.
There is a problem that it is expensive to use a heat-resistant steel pipe when the material having a higher temperature is conveyed in the lining of the wear-resistant ceramic elbow. After lining the wear-resistant ceramic elbow, these problems are solved.
The ceramic lined elbow is widely used in wear and tear of mine filling material, ore powder and tailings transportation, coal-fired power plant powder, smelting, ash and other things lined with wear-resistant ceramic elbow are also very appropriate.
The ceramic lined pipe, Elbows, Reducer, Tees, and others manufactured in our factory have been used in over 200 thermal power plants, more than 50 mines, and the industries of coal, building materials, mechanism, petroleum, and so on.
Abrasion
Ceramic layer Ceramic Lined Reducer Pipe with flange reducer Al2O3 content greater than 89%, micro-hardness HV1000-1500, which has high abrasion resistance, wear resistance more than ten times higher than carbon steel after quenching, superior tungsten carbide drill.
Application range
- coal pulverizing system of power plant pipeline, including, powder transmission pipeline, thick powder separator pipeline, coal drop pipe, combustion system of a windpipe, a secondary air pipe, three pipeline and burner pipelines, in addition to ash slagging system the discharge pipe, powder pipe, dry ash conveying pipe;
- Iron and steel plant raw material conveying pipeline, collecting pipe, dust pipe, ash pipe, ash pipe, mixing pipe, grinding export pipeline, coal pipeline, coal pipeline, separator pipe, burner radius pipe, etc.;
- Cement plant selection machine outlet pipe, choose machine inlet pipe, pipe dust pipe, vertical mill outlet pipe, circulating air duct, high-temperature air blower, lower material pipe, etc.;
- Petroleum, chemical, mining, coal, coal washing plant, smelting, paper, aluminum, building materials, powder engineering, food machinery, and other processing and conveying material pipes.
Corrosion
Ceramic materials are neutral, chemically stable, have excellent corrosion resistance and acid resistance, resistant to various inorganic acids, organic acids, organic solvents, and their degree of corrosion of stainless steel is more than ten times.
Temperature
Temperature above 2000celsius degree, long-term work in the range of -50 -900 celsius degree.
Easy welding.
The ceramic adjustable tube can be welded, flanged, flexible connectors, and other fast way links, very easy to install.
Clean and easy maintenance
Smooth walls, can prevent scaling, fouling, and self-cleaning functions. Tightness.
Remarks:
- Under the direction of the arrow diagram for the export direction.
- Bend radius is usually 1.5-5 times the diameter of steel pipe (1.5-5D).
- Othe specifications of the composite pipe can be manufactured according to the user requirements.
- The weight is calculated by theoretics, maybe have some tolerance, and real weight will be weigh-in after they finish.
Hoop strength is the resistance against radial pressure. The strength of the ceramic-lined steel composite pipe is 300 to 500MPa.
Features and Advantages of ceramic lined pipe
Ceramic Liner pipe is a high technology production technology-self-fuel high-temperature clutch synthesis method.
1). High Abrasion Resistant:
Vickers hardness of the corundum lining is HV1100 to1500, as high as that of tungsten-cobalt hard alloys, and the abrasion resistance is 20 times as carbon steel pipes. The composite ceramic-lined steel elbow was used in a mining plant for about fifty thousand hours. The general service life of a common steel elbow is about 700 hours.
2). Corrosion Resistant:
Corundum is a neutral material and is acid-proof and fouling-free.
3). Heat Resistant:
Ceramic lined composite steel pipes can work under circumstances of -50 to 800 Celsius degree.
4). Lower Weight and Convenient Installation:
The ceramic-lined steel pipes are lighter than alloy pipes, cast iron pipes, and cast stone pipes and can be welded or connected through flanges, which reduces the expense of transportation and makes the pipes easier to install.
For the pipes with the same sizes, types, and lengths, the weight of the ceramic pipe is about 1/2 of the wearable cast alloy steel pipe’s, while the cost has reduced 10%~20% per meter.
The weight of ceramic-lined steel pipe is about 1/3 of the cast stone bent pipes, 1/2 of the cast stone straight pipes.
Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion-resistant ceramic by SHS ——-Self-propagating High-temperature Synthetic process.
- The ceramic-lined steel composite pipe can be joined by welding the steel pipe layer.
- Ceramic-lined pipes can take place of expensive stainless steel, titanium, nickel, cast stone, or alloy pipes.
- Extended service life can also reduce maintenance costs.
Self-Propagating Ceramic Pipe
Self-propagating ceramic steel pipes create a new generation of abrasion and corrosion-resistant engineering pipelines.
The self-propagating ceramic steel pipe has very good wear resistance, Excellent corrosion resistance, and Excellent thermal resistance performance.
SHS-self-propagating ceramic steel pipe and elbow create a new generation of abrasion and corrosion-resistant engineering pipeline. The composite pipe is composed of three layers: ceramic, intermediate, and steel layers.
The ceramic layer is formed by molten alumina at a temperature above 2500 degrees. The molten alumina produced from the reaction Fe2O3+2Al=2Fe+Al2O3 spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe.
Applicable Industries:
- The pipe needs excellent wear resistance property: Power plant, Mining, Sea Port, Coal Plant, And pipe for transporting the powder, slurry, sand, etc.
- Coal washing plant, pipe for transporting coal and other material.
- Pipe for transporting the melted aluminum.
- Any pipe which needs to wear protection, corrosion protection, etc.
Benefits:
- Excellent wear resistance, Alumina content of the ceramic liner is higher than 95%, Hardness HV1000-1500. The wear protection performance is more than 10 times better than carbon steel after quenching,
- Excellent corrosion resistance, stable chemical properties.
- Excellent thermal resistance performance up to 2000℃ Can be used in the area from-50℃ to 900℃ for a long time.
- Can be connected with another pipe by welding, flange and soft fast connecting, and easy installation.
ECHJAY FORGINGS PRIVATE LIMITED, a closely held company is ISO 9001:2000 certified and is a leading manufacturer and supplier of wide variety of quality forgings throughout the world with over 40 years of experience.
WCI STEEL, INC. (WCI) is a niche-oriented integrated producer of value-added, custom steel products. WCI’s primary facility covers approximately 1,100 acres in Warren, Ohio, with additional facilities owned by subsidiaries located in Niles and Youngstown, Ohio, all of which are situated between Cleveland, Ohio, and Pittsburgh, Pennsylvania. WCI produces approximately 185 grades of flat-rolled custom and commodity steel products. Total shipments were 1,281,140 tons during the fiscal year ended October 31, 2002 (fiscal 2002) and 1,041,209 tons in fiscal 2001. The Company produces a wide range of custom flat-rolled steel products, including high-carbon, alloy, ultra-high-strength, silicon electrical and heavy-gauge galvanize steel. WCI’s custom products are characterized by small order quantities, specialized chemistries, narrow widths and value-added processing, with an emphasis on customer-specific quality requirements and delivery performance.
Steel Tubes India continues to expand its product line in Alloy 625 Pipe Suppliers to meet the emerging customer needs, and whereas Steel Tubes India is a A Govt. Of India Recognized Star Export House, ISO 9001, 14001, Ohsas 18001 & PED Certified Company and Awarded by Indian Government for Export Excellence for 6 consecutive Years (2006-2007 & 2007-2008, 2008-2009, 2009-2010, 2010-2011, 2011-2012).
In extreme conditions it is especially important to have pipe & tubes that resist wear to corrosion, oxidation, and high temperatures. Alloy 625 Pipe answers the bell with supreme corrosion resistance to go along with heat-resistance and freedom from aging.
Inconel 625 Pipe, Wholesale Various High Quality Inconel 625 Pipe Products from Global Alloy 625 Pipe Suppliers .
ASTM B444 material, UNS N06625 pipes manufacturer in India, China & UK, Inconel 625 tubes exporter in India, B444 UNS N06625 Inconel 625 Furnace Tubes in Singapore, B444 UNS N06625 Inconel 625 Nuclear Fuel Tubes Australia, Alloy 625 welded Pipe, B444 UNS N06625 Inconel 625 High Pressure Tubes, Nuclear Tubes, B444 UNS N06625 Inconel 625 Medical Tubes Dealer in Italy, B444 UNS N06625 Inconel 625 Oil and Gas Tubes, B444 UNS N06625 Inconel 625 Welded coiled tubing, B444 UNS N06625 Inconel 625 cold-drawn coiled tubing, B444 UNS N06625 Inconel 625 seam-welded tubing, B444 UNS N06625 Inconel 625 redrawn tubing, B444 UNS N06625 Inconel 625 cold drawn seamless tubes, B444 UNS N06625 Inconel 625 seamless coil tubing Suppliers in Turkey, B444 UNS N06625 Inconel 625 seamless straight tubing suppliers, B444 UNS N06625 Inconel 625 exhaust tubing price in India
CONTACT STEEL TUBES INDIA :
Address: Ashtavinayak Building, Office No.303, 3rd Floor, Sadanand Wadi, V.P. Road, Girgaum, Mumbai-400 004, Maharashtra, India
Phone number:+91 22-61432000 (30 Lines), 23895908, 23822821, 66393996
Email ID: stindia@stindia.com, stindia@stindia.co.in
Dhairya Alloys is a Leading Manufacturer, extensive Stockholder of Bars, Plate & piping products for the Oil, Gas, Petrochemical and Nuclear Industries. Dhairya Alloys is the Manufacturer of Butt-weld Fittings, Forged Fittings, Compression Fittings, Outlets, Flanges & Long Radius Bends in Materials like Stainless Steel, Monel, Inconel, Hastelloy, Titanium, Copper, Brass, Aluminium & Nickel Based Alloys. Alloy Steel, Duplex & Super Duplex Steel, Nickel Alloys etc. We also manufacture and supply non-standard items in any material to customer’s specifications
We are a company with we can do attitude. We are a renowned stockists and suppliers to many leading Indian industries. We have been in the market for more than last three decades catering very stringent quality products. The hallmark of our existence even in the adverse market is our quality supplies and prompts response to the customer’s needs.
Unifit Metalloys is one of the leading Pipes Manufacturer, Dealer, Supplier and Exporter of Buttwelded Pipe Fittings, Socket Weld Fittings, Threaded Fittings, Forged Fittings, In India. Quality Forge and Fittings is the name of a brand trusted worldwide and used in all leading industries. Trust is the synonym for Quality Forge and Fittings.