Copper Mould Tube & Plate
We specially in supplying Copper Mould Tube, Crystallizing equipment of continuous casters, Mould cooling jacket, Repair of Metallurgical Copper Mould Tube, etc.
Equipments & Spare parts for Continuous Casting Machine.
- Copper mould tube( square, rectangle and round )
- Crystallizing equipment of continuous casters
- Mould cooling jacket.
- repair of copper tube moulds
The copper alloys chosen for the moulds must maintain their physical properties at the operating temperatures of the continuous casting process.
The temperature gradation from the inner wall of the mould to the outside face of the mould can cause serious distortion problems, and Metallurgical Copper Mould Tube is imperative that the correct alloy is chosen for the various operating conditions.
Square Copper mould tube STANDARD MATERIALS
Phosphorus de-oxidised copper
This alloy has been proven to be excellent for the manufacture of moulds in the continuous casting of billets. The main composition of this alloy are Cu +Ag 99.90min, P0.0015 / 0.040.
Copper -Silver alloy
The addition of a small amount of silver, whilst not increasing the melting point of copper, does increase the recrystallisation temperature by almost 100℃, and also helps to give better thermal conductivity at the operating temperatures.
This alloy is normally used in moulds for the continuous casting of blooms and slabs .In this case, the moulds are much thicker than in the billet moulds, and the moulds temperature can be higher. The main composition of this alloy are Cu+Ag99.90 min. Ag 0.08 / 0.12 O 0.004 / 0.012.
The continuous casting of molten steel into billets, blooms and slab products, has been highly refined over the years into an extremely sophisticated system. The continuous casting process is expected to produce metallurgically sound products at the lower possible cost, and this is being achieved in many steelworks throughout the world.
Copper moulds have played an important role in the development of the continuous casting process. Their funcition is to receive the molten steel and to allow rapid heat transfer from the steel to the cooling water to enable quick solidification.
The mould must exhibit excellent thermal conductivity, be resistant for thermal erosion ,and be resistant to distortion from thermal stress. So far only copper and a few copper alloys meet the above conditions, both economically and technically.
Mould cooling jacket supplier SOLIDIFICATION
The rate of solidification in the continuous casting process dictates the speed of production. The molten steel, which is in contact with the inner faces of the copper mould, starts to sllidify as rapidly as the heat is extracted, forming a shell. The shell increases in thickness as more heat is extracted, and eventually total solidfication is achieved. the process is similar to the solidification of ingots in ingot moulds. In continuous casting, the whole process is speeded up, with the aim to produce and homogeneous shell growth. Consequently, the mould is an important part of the continuous casting process, and the manufactured quality of the mould plays and important role in their length of life.
INNER SURFACE COATINGS
Over the years, Metallurgists and Engineers have been working together to develop better continuous casting moulds. The steel companies require a more economical mould which will give a longer service life. Surface coating of the inner walls of the mould has given the best results to date. Coatings available are Chromium and Nickel plating. Also, a combination of the two give good results on slab casting.
SPECIFICATIONS OF COPPER MOULD
Square 60 x 60 – 350 x 350 (mm)
Rectangle 120 x 160 – 180 x 300 (mm)
Diameter 100-400 (mm)
Size(mm): 90×90, 100×100, 110×110, 115×115, 120×120
130×130, 135×135, 140×140, 143×143, 150×150
155×155, 160×160, 165×165, 175×175, 180×180
200×200, 220×220, 100×170, 100×173, 130×240
150×200, 150×210, 150×220, 160×200, 160×220
150×225, 160×235, 165×225, 175×225, 180×220
200×240, 240×240, 235×235
Radius(mm): 4000, 5000, 5250, 6000, 7000, 7500, 8000, 9000, 10250, 10300, 11000, 12000
Length(mm): 700, 750, 780, 790, 800, 810, 812, 850, 900, 1000
Threeway Steel co.,ltd is a world-class steel pipe provider, one of the largest subsidiary in Shinestar Holdings Group Co.,ltd. As the companys largest export base, we are committed to provide professional one-stop procurement service for customers with excellent quality, competitive price, convenient transportation and timely delivery. At present, customers have been all over world. Including Singapore, Vietnam, Egypt, Nigeria, Arabia, United Arab Emirates, Kuwait, Oman, Mexico, Columbia, Australia etc.In the future,Threeway steel co.,ltd devotes to bring unexpected special experience for worldwide customers by the excellent strength and abundant experience.
As the most valuable subsidiary under SHINESTAR STEEL GROUP, PRIME STEEL PIPE is the solution provider for steel pipes and fittings. We are dedicated in providing high performance-price ratio steel pipes and fittings for the oil, gas, construction, energy and petrochemical industries. In prime steel pipe, we believe honest communication, expertise in steel industry, and prompt execution lead to strong long term relationships. Our professional team provides “one-stop procurement” service to coordinate with clients projects regulation, site and terrain. We ensure the best quality of products by assigning skillful experts at every stage of activities. To keep the honesty in mind, to win reputation by trust is our principle.
We are one of the leading Suppliers and Exporters of Tube Fittings, Pipe Fittings Threaded, and Ferrule Fittings, Needle Valves, Ball valves, Manifold Valves, hex nipple in Mumbai India.
The body and flanges are integral (non-welding). Shot Blasting for every parts of valve. Phosphating to improve corrosion resistance.
rac valves – ball screw gate valves supplier is a type of large bore gate high pressure valve which were improved from Cameron FLS-R gate valve, its the main component of frac tree, the frac valve is often used on the top of the wellhead on high pressure oil well, can do the frac job for Isolating the fluid from the well. The body and flanges are integral (non-welding). Shot Blasting for every parts of valve. Phosphating to improve corrosion resistance.
Features:
Valve with Ball Screw
Ball screw structure lowers operating time
Stem structure is pressure balanced with switch indicator
wellhead equipment manufacturers Specifications:
Applies to big bore high pressure system
Working pressure:2000 PSI-20000 PSI
Connection: Flange* Thread、Union、BW
Size: 1 13/16″-7 1/16′
Working temperature:K. L .P. R .S. T. U. V
Material Class :AA.BB.CC ,DD .EE.FF.HH
Specification level: PSL1-PSL4
Performance Requirement: PR1. PR2
AQE wellhead valves Application: Oil, Chemical industry, etc.
Medium: Oil、Gas、Water.etc
Learn more information about wellhead equipment,you can visit our website.
Ceramic lined pipe is made through the self-propagating high-temperature synthesis (SHS) technique.
Self-propagating High-temperature Synthetic process
Self-propagating high-temperature synthesis (SHS) is used to describe a process in which the initial reagents (usual powders), when ignited, spontaneously transforms into products due to the exothermic heat of reaction.
The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features like abrasion resistant, heat resistant, and corrosion-resistant material for use in the fields of power generation, metallurgy, mining, and chemical industry, etc. It has many advantages over steel pipes, cast stone pipes, and steel-plastic compound pipes.
Usage of Ceramic Lined pipe
The ceramic-lined pipe transportation has been widely used in the industries of electric power, metallurgy, coal, petroleum, chemical engineering, building materials, mechanism, and so on.
The ceramic lined elbow throughout the power, metallurgy, coal, petroleum, chemical, building materials, machinery, and other industries, and high-speed development. When lining the wear-resistant ceramic elbow to deliver high grinding material (such as ash, coal, ore powder, etc.), there is a lining of wear-resistant ceramic elbow wear fast, especially the elbow Wear faster. When lining a ceramic-lined elbow to deliver a highly corrosive gas, liquid or solid, there is a problem that the lined wear-resistant ceramic elbow is corroded and is quickly damaged.
There is a problem that it is expensive to use a heat-resistant steel pipe when the material having a higher temperature is conveyed in the lining of the wear-resistant ceramic elbow. After lining the wear-resistant ceramic elbow, these problems are solved.
The ceramic lined elbow is widely used in wear and tear of mine filling material, ore powder and tailings transportation, coal-fired power plant powder, smelting, ash and other things lined with wear-resistant ceramic elbow are also very appropriate.
The ceramic lined pipe, Elbows, Reducer, Tees, and others manufactured in our factory have been used in over 200 thermal power plants, more than 50 mines, and the industries of coal, building materials, mechanism, petroleum, and so on.
Abrasion
Ceramic layer Ceramic Lined Reducer Pipe with flange reducer Al2O3 content greater than 89%, micro-hardness HV1000-1500, which has high abrasion resistance, wear resistance more than ten times higher than carbon steel after quenching, superior tungsten carbide drill.
Application range
- coal pulverizing system of power plant pipeline, including, powder transmission pipeline, thick powder separator pipeline, coal drop pipe, combustion system of a windpipe, a secondary air pipe, three pipeline and burner pipelines, in addition to ash slagging system the discharge pipe, powder pipe, dry ash conveying pipe;
- Iron and steel plant raw material conveying pipeline, collecting pipe, dust pipe, ash pipe, ash pipe, mixing pipe, grinding export pipeline, coal pipeline, coal pipeline, separator pipe, burner radius pipe, etc.;
- Cement plant selection machine outlet pipe, choose machine inlet pipe, pipe dust pipe, vertical mill outlet pipe, circulating air duct, high-temperature air blower, lower material pipe, etc.;
- Petroleum, chemical, mining, coal, coal washing plant, smelting, paper, aluminum, building materials, powder engineering, food machinery, and other processing and conveying material pipes.
Corrosion
Ceramic materials are neutral, chemically stable, have excellent corrosion resistance and acid resistance, resistant to various inorganic acids, organic acids, organic solvents, and their degree of corrosion of stainless steel is more than ten times.
Temperature
Temperature above 2000celsius degree, long-term work in the range of -50 -900 celsius degree.
Easy welding.
The ceramic adjustable tube can be welded, flanged, flexible connectors, and other fast way links, very easy to install.
Clean and easy maintenance
Smooth walls, can prevent scaling, fouling, and self-cleaning functions. Tightness.
Remarks:
- Under the direction of the arrow diagram for the export direction.
- Bend radius is usually 1.5-5 times the diameter of steel pipe (1.5-5D).
- Othe specifications of the composite pipe can be manufactured according to the user requirements.
- The weight is calculated by theoretics, maybe have some tolerance, and real weight will be weigh-in after they finish.
Hoop strength is the resistance against radial pressure. The strength of the ceramic-lined steel composite pipe is 300 to 500MPa.
Features and Advantages of ceramic lined pipe
Ceramic Liner pipe is a high technology production technology-self-fuel high-temperature clutch synthesis method.
1). High Abrasion Resistant:
Vickers hardness of the corundum lining is HV1100 to1500, as high as that of tungsten-cobalt hard alloys, and the abrasion resistance is 20 times as carbon steel pipes. The composite ceramic-lined steel elbow was used in a mining plant for about fifty thousand hours. The general service life of a common steel elbow is about 700 hours.
2). Corrosion Resistant:
Corundum is a neutral material and is acid-proof and fouling-free.
3). Heat Resistant:
Ceramic lined composite steel pipes can work under circumstances of -50 to 800 Celsius degree.
4). Lower Weight and Convenient Installation:
The ceramic-lined steel pipes are lighter than alloy pipes, cast iron pipes, and cast stone pipes and can be welded or connected through flanges, which reduces the expense of transportation and makes the pipes easier to install.
For the pipes with the same sizes, types, and lengths, the weight of the ceramic pipe is about 1/2 of the wearable cast alloy steel pipe’s, while the cost has reduced 10%~20% per meter.
The weight of ceramic-lined steel pipe is about 1/3 of the cast stone bent pipes, 1/2 of the cast stone straight pipes.
Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion-resistant ceramic by SHS ——-Self-propagating High-temperature Synthetic process.
- The ceramic-lined steel composite pipe can be joined by welding the steel pipe layer.
- Ceramic-lined pipes can take place of expensive stainless steel, titanium, nickel, cast stone, or alloy pipes.
- Extended service life can also reduce maintenance costs.
Self-Propagating Ceramic Pipe
Self-propagating ceramic steel pipes create a new generation of abrasion and corrosion-resistant engineering pipelines.
The self-propagating ceramic steel pipe has very good wear resistance, Excellent corrosion resistance, and Excellent thermal resistance performance.
SHS-self-propagating ceramic steel pipe and elbow create a new generation of abrasion and corrosion-resistant engineering pipeline. The composite pipe is composed of three layers: ceramic, intermediate, and steel layers.
The ceramic layer is formed by molten alumina at a temperature above 2500 degrees. The molten alumina produced from the reaction Fe2O3+2Al=2Fe+Al2O3 spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe.
Applicable Industries:
- The pipe needs excellent wear resistance property: Power plant, Mining, Sea Port, Coal Plant, And pipe for transporting the powder, slurry, sand, etc.
- Coal washing plant, pipe for transporting coal and other material.
- Pipe for transporting the melted aluminum.
- Any pipe which needs to wear protection, corrosion protection, etc.
Benefits:
- Excellent wear resistance, Alumina content of the ceramic liner is higher than 95%, Hardness HV1000-1500. The wear protection performance is more than 10 times better than carbon steel after quenching,
- Excellent corrosion resistance, stable chemical properties.
- Excellent thermal resistance performance up to 2000℃ Can be used in the area from-50℃ to 900℃ for a long time.
- Can be connected with another pipe by welding, flange and soft fast connecting, and easy installation.
BESTAR is a China-leading product service provider and exporter of steel pipe, also the most valuable subsidiary of Shinestar Holdings Group. BESTAR passed the SGS Certification of China Supplier System, ISO9001 Quality Management System Certification, ISO 14001 Environment Management System Certification, ISO45001 Occupational Health & Safety Management System Certification and CE certification, got comprehensively high score in the HuaXia D&B assessment and has been rated AAAAA credit enterprise by China Credit Evaluation Association. BESTAR, committed to provide professional service to global clients including the lowest price support, professional technical support, flexible payment methods, strong financial support, the integrated procurement program as well as comprehensive bidding program to help customers create value, has become the most reliable partner in the steel pipe industry.
ISO9001:2015, PED 2014/68/EU certified. Zhejiang Guanyu Steel Tube Co., Ltd is specialized manufacturer of High Quality Stainless Steel Tubes & Pipe, Nickel Alloy Tubing & Pipe in China. Production area covers an area of 35,000 square meters. Annual output capcity more than 10,000 metric tons.
We have built a complete quality management system and organization according to ISO 9001:2015 and PED 2014/68/EU. Quality control begin with an audit trail and continues from the point of steel melting. for the raw materials, we select the best quality raw material for our customers. right through to the finished product. This level of attention to detail extends throughout the design and manufacturing chain, all kinds inspection will be all though the producing process ensure the Stainless Steel Tubes/Tubing/Pipe and Nickel Alloy Tubes/Tubing/Pipe finished in qualified. With destructive and non-destructive tests according to standard specification and customer’s special requirement, and including verification of performance by independent third-party test houses.
Hebei Huahui Valve Co.,Ltd (Botou Yaxing Fluid Equipment Co.,ltd) was established in 2003, specialize in designing and manufacturing various kinds of high quality valves and accessories, such as: Gate valve, Butterfly valve, Check valve, Strainer, Hudraulic control valve(float valve, pressure reducing valve, pressure relief valve,flow control valve),HVAC balancing valve,Air release valve,Rubber flexible joint and Stainless steel flexible joint,Pipe fittings(unicersal coupling, flange adaptor, repair clamp, saddle…) etc, which used in water supply and sewage system\ fire fighting system, and heating ventilation air conditioning system.
Hebei Huahui Valve Co.,Ltd is located in Botou Industrial Zone,Cangzhou City Hebei Province China.Our workshop occupying 150000 square meters, our manufacturing process include machining, shot blasting ,epoxy powder coating,assembling, testing, packing, which is the whole process of valve production from foundry to finished Products. Welcome old and new customers visit our factory and develop business with us.
Steel tubes India is manufacturer and exporter of cold drawn seamless, welded and ERW steel tubes and pipes.Steel Tubes India is industrial steel pipes suppliers to Oil & Gas piping, petrochemical refineries & Chemical processing industry.We are Stockist & Supplier of Stainless Steel, Alloy Steel, Carbon Steel, Mild Steel, Nickel Alloys in form of Seamless Tubes, Welded & ERW Pipes & Tubes.
Ans Pipes Pvt Ltd | ERW, Price list rate Seamless, GI Pipe, Square, Rectangle, Hollow Section , Box Pipe, Crc, MS Pipes TATA Pipe, APL APOLLO, PRAKASH SURYA, ASIAN, HITECH, JINDAL HISSAR in Ahmedabad, Changodar, Gujarat
STEEL PIPE, STEEL TUBE, BOX SECTION, ERW MS BLACK PIPES, GI PIPE, GALVANISED PIPES, RECTANGULAR PIPES, SQUARE PIPES, BOX PIPES, HOLLOW SECTION, APL APOLLO, JINDAL, TATA, ASIAN, SURYA, WELSPUN, HITECH |
Kamdhenu Group has in its list of manufacturing, marketing, branding and distribution of a diverse range of products including Reinforcement steel Bars, Structural steels, Binding Wire, Colour Coated Sheets, Plywood, and many more. Kamdhenu Group is the largest reinforcement bars manufacturing group in India. The group is manufacturing international quality TMT of Grade bars with best features for construction industry.
Changzhou Tengyue Special Material Technology Co., Ltd ( called in short of Tengyue SMT )
Tengyue SMT is one of leading manufacture and supplier of seamless stainless steel tubes and pipes, duplex steel tubes and pipes and nickel-based alloy steel tubes and pipes for 30+ years. With the trust and support of 500+ partners, our products are applied in more than 50 global markets.
Striving for the high-quality products and constant technological innovation, Tengyue SMT established long-term industry-university-research relations with Changzhou University and Metal Institute, Meanwhile, we actively participate in national science and technology projects and acquired the key technologies of heat transfer tube manufacturing. By carrying out continuous systematic research, the company obtained 25 national authorized patents, including the authorized invention patent closely related to the production technology of the project product “Manufacturing Process of Special Stainless Steel Tubes for Double Tube Sheet Heat-exchangers “.
Certification & Credit Obtained: ISO, Special Equipment (pressure piping components) Manufacturing Licenses and Pressure Vessel PED, etc; in 2019, it obtained E-Park legal person credit certification level A and product quality rating level B.
Manufacturing Annual Capacity: 10000tons
Dimension: OD.6.0 ~ 219.0mm, W.T. 1.0 ~ 22.0mm, Length up to 25 meters.
Materials: 304 & 316 series, duplex steel, and nickel Base alloy 6 and 8 series
Standards: GB, ASTM / ASME, JIS, EN and DIN
Products Applied in key field of petroleum, petrochemical, chemical machinery, nuclear power, boilers, heat exchangers, ships, papermaking, textiles, chemical fiber machinery, medical equipment, environmental protection and other industries.
By constantly updating the production line, improving the production process and the management system and perfecting the detection system, Tengyue Special Material wholeheartedly provides customers with high-quality and highly reliable stainless steel products.
美国联合钢铁工业有限公司(USI Group)是中国最大的钢管集团之一,成立于1989年,海外总部位于新加坡,国内总部位于中国江苏省苏州市苏州工业园区。
USI集团拥有20个分支公司,总资产:10亿美元,员工10000多人,以及6个工厂(分别位于天津,苏州和沧州市),用于生产电焊管(ERW,SSAW和LSAW),无缝碳钢管,镀锌焊接管,方形/矩形钢管,不锈钢管/盘管/板/片,管件,法兰等。
我们先进的设施以及在生产的各个阶段均具有出色的质量控制,可确保产品质量,因为由于我们优质的产品和出色的客户服务,我们赢得了客户的满意并在油气管道行业中享有良好的声誉,我们的客户包括PDVSA,NIOC,中石化,中石油等。
Nansteel Manufacturing Co.,Ltd manufacture and supply differenet steel products, like
seamless steel pipe, carbon steel pipe, stainless steel pipe, casing etc.For
more,visit:https://www.nan-steel.com/
Are you looking for steel pipes and other steel related products for construction or agriculture purpose? Then, get all types of steel equipments from the MPL Group. MPL is one of the best Steel manufacturing Industry in Hyderabad which wide variety of products ranging from MS Pipes and Tubes to Scaffolding Systems. Our products ensure best quality. Our customers are trustworthy since many years.
Steel, Iron and Steel sector in Turkey is a manufacturer and service provider agreement with the company that operates one of the most fundamental institution for many years. It performs the price, stock and production follow-up of many steel products including flat products, U profile, I steel profile, H profile, Long products such as Ipe Profile, Longitudinal Welded Pipe and Square-Box profile. Iron is needed to produce steel products in Turkey as well as domestic sales network in many countries world and make the sale.
Virgin Engineering is one of the leading and acclaimed company for manufacturing of instrument tube fittings and valves from last 20 years. Based in Mumbai, India and an ISO 9001:2015 certified company has been set the highest standards of customer satisfaction, product development, manufacturing and timely delivery. Visit virginengineers.com for more products details and information.
Rafit Metal & Alloys produces and Exports impeccable and super compound darting which incorporates: Hex screw, Hex Nuts, Stud fasteners, Threaded Bars, Washers, Hex attachments and so forth according to guidelines ASTM, ASME, DIN and UNI. The application enterprises are oil and Gas, Chemical, Petrochemical, Power and Energy and Marine industries(On Shore/Offshore).
Unifit Metalloys is one of the leading Pipes Manufacturer, Dealer, Supplier and Exporter of Buttwelded Pipe Fittings, Socket Weld Fittings, Threaded Fittings, Forged Fittings, In India. Quality Forge and Fittings is the name of a brand trusted worldwide and used in all leading industries. Trust is the synonym for Quality Forge and Fittings.