Metallica Metal

Jade Special Metals is India’s 10th largest supplier, trader & Exporter of Stainless Steel, Carbon steel pipes and round bar. We are specialised in Stocking & Distributing various Stainless Steel, carbon steel pipes, round bar & sheet plates to worldwide for specific & urgent requirements.

As the most valuable subsidiary under SHINESTAR STEEL GROUP, PRIME STEEL PIPE is the solution provider for steel pipes and fittings. We are dedicated in providing high performance-price ratio steel pipes and fittings for the oil, gas, construction, energy and petrochemical industries. In prime steel pipe, we believe honest communication, expertise in steel industry, and prompt execution lead to strong long term relationships. Our professional team provides “one-stop procurement” service to coordinate with clients projects regulation, site and terrain. We ensure the best quality of products by assigning skillful experts at every stage of activities. To keep the honesty in mind, to win reputation by trust is our principle.

Copper Mould Tube & Plate

We specially in supplying Copper Mould Tube, Crystallizing equipment of continuous casters, Mould cooling jacket, Repair of Metallurgical Copper Mould Tube, etc.

Equipments & Spare parts for Continuous Casting Machine.

1. Copper mould tube( square, rectangle and round )
2. Crystallizing equipment of continuous casters
3. Mould cooling jacket.
4. repair of copper tube moulds

COPPER MOULD ALLOYS

The copper alloys chosen for the moulds must maintain their physical properties at the operating temperatures of the continuous casting process.

The temperature gradation from the inner wall of the mould to the outside face of the mould can cause serious distortion problems, and Metallurgical Copper Mould Tube is imperative that the correct alloy is chosen for the various operating conditions.

Square Copper mould tube STANDARD MATERIALS

Phosphorus de-oxidised copper

This alloy has been proven to be excellent for the manufacture of moulds in the continuous casting of billets. The main composition of this alloy are Cu +Ag 99.90min, P0.0015 / 0.040.

Copper -Silver alloy

The addition of a small amount of silver, whilst not increasing the melting point of copper, does increase the recrystallisation temperature by almost 100℃, and also helps to give better thermal conductivity at the operating temperatures.

This alloy is normally used in moulds for the continuous casting of blooms and slabs .In this case, the moulds are much thicker than in the billet moulds, and the moulds temperature can be higher. The main composition of this alloy are Cu+Ag99.90 min. Ag 0.08 / 0.12 O 0.004 / 0.012.

Copper Mould Tube supplier

The continuous casting of molten steel into billets, blooms and slab products, has been highly refined over the years into an extremely sophisticated system. The continuous casting process is expected to produce metallurgically sound products at the lower possible cost, and this is being achieved in many steelworks throughout the world.

Copper moulds have played an important role in the development of the continuous casting process. Their funcition is to receive the molten steel and to allow rapid heat transfer from the steel to the cooling water to enable quick solidification.

The mould must exhibit excellent thermal conductivity, be resistant for thermal erosion ,and be resistant to distortion from thermal stress. So far only copper and a few copper alloys meet the above conditions, both economically and technically.

Mould cooling jacket supplier SOLIDIFICATION

The rate of solidification in the continuous casting process dictates the speed of production. The molten steel, which is in contact with the inner faces of the copper mould, starts to sllidify as rapidly as the heat is extracted, forming a shell. The shell increases in thickness as more heat is extracted, and eventually total solidfication is achieved. the process is similar to the solidification of ingots in ingot moulds. In continuous casting, the whole process is speeded up, with the aim to produce and homogeneous shell growth. Consequently, the mould is an important part of the continuous casting process, and the manufactured quality of the mould plays and important role in their length of life.

INNER SURFACE COATINGS

Over the years, Metallurgists and Engineers have been working together to develop better continuous casting moulds. The steel companies require a more economical mould which will give a longer service life. Surface coating of the inner walls of the mould has given the best results to date. Coatings available are Chromium and Nickel plating. Also, a combination of the two give good results on slab casting.

SPECIFICATIONS OF COPPER MOULD

Square Copper mould tube

Square 60 x 60 – 350 x 350 (mm)

Rectangle 120 x 160 – 180 x 300 (mm)

Round Copper Mould tube

Diameter 100-400 (mm)

Size(mm): 90×90, 100×100, 110×110, 115×115, 120×120

130×130, 135×135, 140×140, 143×143, 150×150

155×155, 160×160, 165×165, 175×175, 180×180

200×200, 220×220, 100×170, 100×173, 130×240

150×200, 150×210, 150×220, 160×200, 160×220

150×225, 160×235, 165×225, 175×225, 180×220

200×240, 240×240, 235×235

Radius(mm): 4000, 5000, 5250, 6000, 7000, 7500, 8000, 9000, 10250, 10300, 11000, 12000

Length(mm): 700, 750, 780, 790, 800, 810, 812, 850, 900, 1000

Ceramic lined pipe is made through the self-propagating high-temperature synthesis (SHS) technique.

Self-propagating High-temperature Synthetic process

Self-propagating high-temperature synthesis (SHS) is used to describe a process in which the initial reagents (usual powders), when ignited, spontaneously transforms into products due to the exothermic heat of reaction.

The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features like abrasion resistant, heat resistant, and corrosion-resistant material for use in the fields of power generation, metallurgy, mining, and chemical industry, etc. It has many advantages over steel pipes, cast stone pipes, and steel-plastic compound pipes.

Usage of Ceramic Lined pipe

The ceramic-lined pipe transportation has been widely used in the industries of electric power, metallurgy, coal, petroleum, chemical engineering, building materials, mechanism, and so on.

The ceramic lined elbow throughout the power, metallurgy, coal, petroleum, chemical, building materials, machinery, and other industries, and high-speed development. When lining the wear-resistant ceramic elbow to deliver high grinding material (such as ash, coal, ore powder, etc.), there is a lining of wear-resistant ceramic elbow wear fast, especially the elbow Wear faster. When lining a ceramic-lined elbow to deliver a highly corrosive gas, liquid or solid, there is a problem that the lined wear-resistant ceramic elbow is corroded and is quickly damaged.

There is a problem that it is expensive to use a heat-resistant steel pipe when the material having a higher temperature is conveyed in the lining of the wear-resistant ceramic elbow. After lining the wear-resistant ceramic elbow, these problems are solved.

The ceramic lined elbow is widely used in wear and tear of mine filling material, ore powder and tailings transportation, coal-fired power plant powder, smelting, ash and other things lined with wear-resistant ceramic elbow are also very appropriate.

The ceramic lined pipe, Elbows, Reducer, Tees, and others manufactured in our factory have been used in over 200 thermal power plants, more than 50 mines, and the industries of coal, building materials, mechanism, petroleum, and so on.

Abrasion

Ceramic layer Ceramic Lined Reducer Pipe with flange reducer Al2O3 content greater than 89%, micro-hardness HV1000-1500, which has high abrasion resistance, wear resistance more than ten times higher than carbon steel after quenching, superior tungsten carbide drill.

Application range

• coal pulverizing system of power plant pipeline, including, powder transmission pipeline, thick powder separator pipeline, coal drop pipe, combustion system of a windpipe, a secondary air pipe, three pipeline and burner pipelines, in addition to ash slagging system the discharge pipe, powder pipe, dry ash conveying pipe;
• Iron and steel plant raw material conveying pipeline, collecting pipe, dust pipe, ash pipe, ash pipe, mixing pipe, grinding export pipeline, coal pipeline, coal pipeline, separator pipe, burner radius pipe, etc.;
• Cement plant selection machine outlet pipe, choose machine inlet pipe, pipe dust pipe, vertical mill outlet pipe, circulating air duct, high-temperature air blower, lower material pipe, etc.;
• Petroleum, chemical, mining, coal, coal washing plant, smelting, paper, aluminum, building materials, powder engineering, food machinery, and other processing and conveying material pipes.

Corrosion

Ceramic materials are neutral, chemically stable, have excellent corrosion resistance and acid resistance, resistant to various inorganic acids, organic acids, organic solvents, and their degree of corrosion of stainless steel is more than ten times.

Temperature

Temperature above 2000celsius degree, long-term work in the range of -50 -900 celsius degree.

Easy welding.

The ceramic adjustable tube can be welded, flanged, flexible connectors, and other fast way links, very easy to install.

Clean and easy maintenance

Smooth walls, can prevent scaling, fouling, and self-cleaning functions. Tightness.

Remarks:

• Under the direction of the arrow diagram for the export direction.
• Bend radius is usually 1.5-5 times the diameter of steel pipe (1.5-5D).
• Othe specifications of the composite pipe can be manufactured according to the user requirements.
• The weight is calculated by theoretics, maybe have some tolerance, and real weight will be weigh-in after they finish.

Hoop strength is the resistance against radial pressure. The strength of the ceramic-lined steel composite pipe is 300 to 500MPa.

Features and Advantages of ceramic lined pipe

Ceramic Liner pipe is a high technology production technology-self-fuel high-temperature clutch synthesis method.

1). High Abrasion Resistant:

Vickers hardness of the corundum lining is HV1100 to1500, as high as that of tungsten-cobalt hard alloys, and the abrasion resistance is 20 times as carbon steel pipes. The composite ceramic-lined steel elbow was used in a mining plant for about fifty thousand hours. The general service life of a common steel elbow is about 700 hours.

2). Corrosion Resistant:

Corundum is a neutral material and is acid-proof and fouling-free.

3). Heat Resistant:

Ceramic lined composite steel pipes can work under circumstances of -50 to 800 Celsius degree.

4). Lower Weight and Convenient Installation:

The ceramic-lined steel pipes are lighter than alloy pipes, cast iron pipes, and cast stone pipes and can be welded or connected through flanges, which reduces the expense of transportation and makes the pipes easier to install.

For the pipes with the same sizes, types, and lengths, the weight of the ceramic pipe is about 1/2 of the wearable cast alloy steel pipe’s, while the cost has reduced 10%~20% per meter.

The weight of ceramic-lined steel pipe is about 1/3 of the cast stone bent pipes, 1/2 of the cast stone straight pipes.

Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion-resistant ceramic by SHS ——-Self-propagating High-temperature Synthetic process.

• The ceramic-lined steel composite pipe can be joined by welding the steel pipe layer.
• Ceramic-lined pipes can take place of expensive stainless steel, titanium, nickel, cast stone, or alloy pipes.
• Extended service life can also reduce maintenance costs.

Self-Propagating Ceramic Pipe

Self-propagating ceramic steel pipes create a new generation of abrasion and corrosion-resistant engineering pipelines.

The self-propagating ceramic steel pipe has very good wear resistance, Excellent corrosion resistance, and Excellent thermal resistance performance.

SHS-self-propagating ceramic steel pipe and elbow create a new generation of abrasion and corrosion-resistant engineering pipeline. The composite pipe is composed of three layers: ceramic, intermediate, and steel layers.

The ceramic layer is formed by molten alumina at a temperature above 2500 degrees. The molten alumina produced from the reaction Fe2O3+2Al=2Fe+Al2O3 spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe.

Applicable Industries:

1. The pipe needs excellent wear resistance property: Power plant, Mining, Sea Port, Coal Plant, And pipe for transporting the powder, slurry, sand, etc.
2. Coal washing plant, pipe for transporting coal and other material.
3. Pipe for transporting the melted aluminum.
4. Any pipe which needs to wear protection, corrosion protection, etc.

Benefits:

1. Excellent wear resistance, Alumina content of the ceramic liner is higher than 95%, Hardness HV1000-1500. The wear protection performance is more than 10 times better than carbon steel after quenching,
2. Excellent corrosion resistance, stable chemical properties.
3. Excellent thermal resistance performance up to 2000℃ Can be used in the area from-50℃ to 900℃ for a long time.
4. Can be connected with another pipe by welding, flange and soft fast connecting, and easy installation.

Nansteel Manufacturing Co.,Ltd manufacture and supply differenet steel products, like
seamless steel pipe, carbon steel pipe, stainless steel pipe, casing etc.For
more,visit:https://www.nan-steel.com/

Rafit Metal & Alloys produces and Exports impeccable and super compound darting which incorporates: Hex screw, Hex Nuts, Stud fasteners, Threaded Bars, Washers, Hex attachments and so forth according to guidelines ASTM, ASME, DIN and UNI. The application enterprises are oil and Gas, Chemical, Petrochemical, Power and Energy and Marine industries(On Shore/Offshore).

Unifit Metalloys is one of the leading Pipes Manufacturer, Dealer, Supplier and Exporter of Buttwelded Pipe Fittings, Socket Weld Fittings, Threaded Fittings, Forged Fittings, In India. Quality Forge and Fittings is the name of a brand trusted worldwide and used in all leading industries. Trust is the synonym for Quality Forge and Fittings.

accesorios de bridas ha sido un fabricante y exportador profesionalmente administrado de bridas, tuberías, tuberías. Somos capaces de proporcionar una amplia gama de materiales, desde existencias, para satisfacer sus necesidades.